XLQ‑80 Stationary Asphalt Mixing Plant | Philippines Project Case

XLQ‑80 Stationary Asphalt Mixing Plant Philippines Project Case

Project Overview

Location: Philippines

Model: XLQ-80 Stationary Asphalt Mixing Plant

Rated Capacity: 80t/h & 1000kg/batch

Application Scenarios: Reconstruction and expansion of municipal roads, and maintenance of rural roads.

The client is a local road engineering contractor in the Philippines, undertaking multiple municipal road renovation and rural highway rehabilitation projects. The project requires stable output of qualified hot‑mix asphalt mixture to meet local road construction specifications. The Philippines features tropical maritime climate with high temperature, high humidity and frequent rainy‑season rainfall. Aggregates often contain high moisture content, and local power grid voltage fluctuates greatly, which puts high requirements on equipment moisture resistance, combustion system and electric‑control protection. The client selected a stationary batch‑mix asphalt mixing plant for long‑term on‑site asphalt production.

1-Stationary Asphalt Mixing Plant Philippines Project Case

Core Customer Requirements

1. Stable production capacity of 80t/h, capable of producing multiple grades of hot‑mix asphalt mixture. Batching and weighing accuracy shall meet the acceptance standards of Philippine road projects.

2. Adapt to Philippines’ hot‑humid and rainy environment with high aggregate moisture content. The drying system shall deliver high‑efficiency moisture removal. Steel structures and electrical components shall be anti‑corrosive and moisture‑proof to resist humidity and salt‑fog erosion.

3. Local power grid is unstable. The plant shall adapt to Philippine power supply conditions with voltage stabilization protection to avoid shutdown and equipment damage caused by voltage fluctuation.

4. Complete environmental dust‑removal system to satisfy local emission regulations in the Philippines and reduce dust pollution. Easy‑to‑operate design for quick on‑site operation and maintenance by local workers.

5. Modular stationary structure with controllable installation & commissioning cycle. Complete bitumen heating and storage system for long‑term continuous on‑site production.

Customized Solution

Combined with local Philippine working conditions, we delivered a complete solution of XLQ‑80 stationary batch‑mix asphalt mixing plant, with special optimizations for tropical climate, high‑moisture aggregates and unstable power supply.

1. Batch‑Mix Process & High‑Precision Weighing System

Adopting XLQ‑80 batch‑mix process with 1000kg per batch and rated capacity of 80t/h. Independent weighing for aggregate, bitumen and mineral powder with weighing accuracy of ±0.5%. Multiple asphalt formulas can be stored and recalled to flexibly produce various grades of hot‑mix asphalt mixture, fully matching Philippine road construction proportion requirements.

2. Upgraded Drying & Combustion System for High‑Moisture Aggregates

Optimized heat‑exchange structure of drying drum matched with high‑power burner to improve aggregate drying efficiency for high‑moisture aggregates in Philippine rainy seasons. The combustion system supports dynamic adjustment to keep stable aggregate heating temperature, cut fuel consumption and maintain asphalt mixture discharge temperature between 120‑140℃.

3. Special Anti‑Corrosion & Moisture‑Proof Upgrade for Tropical Climate

Thickened anti‑corrosion spraying for all steel structures. Sealed, moisture‑proof and dust‑proof electric control cabinets with industrial‑grade protective electrical components. Drainage design for equipment foundation to avoid flooding in rainy seasons. The plant resists high temperature, high humidity and coastal salt‑fog corrosion for longer service life.

4. Adapted to Philippine Power Grid with Voltage Stabilization Protection

Whole electrical system is adapted for Philippine power grid, equipped with voltage‑stabilizing protection device. It effectively resists local grid voltage fluctuation and prevents control‑system alarm and shutdown caused by unstable voltage, ensuring continuous stable operation.

5. Bag‑House Dust‑Removal System & User‑Friendly PLC Control

Equipped with pulse bag‑house dust collector to control dust emission and comply with local environmental regulations. PLC touch‑screen full‑automatic control system supports auto/manual dual modes and one‑click formula switching. Simple operation interface with on‑site training, allowing local operators to conduct production and routine maintenance independently after brief training.

6. Modular Stationary Structure & Complete Bitumen Auxiliary System

Modular assembled stationary structure for convenient sea‑transport and on‑site installation. Matched with bitumen thermal‑insulation tank, thermal‑oil heating system and bitumen conveying pipeline to realize integrated bitumen storage, constant‑temperature heating and delivery for long‑term fixed‑site production.

Customer Feedback

2-Stationary Asphalt Mixing Plant Philippines Project Case

“We undertake a large number of municipal and rural highway projects across the Philippines, and we have high requirements for stable quality of asphalt mixture. The XLQ‑80 batch‑mix asphalt mixing plant perfectly meets our production demands.

The environmental dust‑removal performance meets local standards. The plant is user‑friendly, and our local workers can operate it skillfully.

Precise weighing delivers asphalt mixture fully complying with Philippine road acceptance standards. The whole plant runs stably with controllable maintenance cost, providing reliable production support for our highway projects.

We will consider purchasing more equipment of this series in future.”