Ground-Rail Large-Format Laser Cutting Machine

Ground-Rail Large-Format Laser Cutting Machine
As a high-precision, high-efficiency intelligent cutting machine designed for heavy-duty industrial applications, the Ground-Rail Large-Format Laser Cutting Machine overcomes the limitations of traditional cutting equipment, integrating an advanced ground-rail gantry structure, high-power laser technology and an intelligent control system. It is specially engineered to solve the cutting challenges of ultra-large and thick metal sheets.
Effective cutting width: 3000mm/4000mm/5000mm
Effective cutting length: 13m / 26m
Laser power: 12KW/20KW/30KW (optional)
Cutting thickness: 0-50mm
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Product Overview

The Ground-Rail Large-Format Laser Cutting Machine is an advanced industrial laser cutting system characterized by its open ground-rail gantry design, which separates the cutting bed from the working table and transfers the weight of heavy metal plates directly to the foundation, ensuring stable operation even over long spans. Equipped with a high-performance fiber laser source (customizable power range from 12000W to 60000W), it supports ultra-large format cutting with customizable processing dimensions—lengths ranging from 13 to 26 meters and widths of 3-5 meters, perfectly adapting to the cutting needs of oversized metal components. With non-contact cutting technology, it achieves clean, burr-free edges and minimal heat-affected zones, eliminating the need for secondary processing and greatly improving production efficiency and product quality.

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Application Scenarios

With its outstanding capabilities in large-format and thick-plate cutting, the machine is widely used in various heavy-duty industrial sectors:

● Steel Structure Industry: Cutting of large steel structure components such as factory frames, building columns and beams, including bevel cutting and hole processing, ensuring precise connection and structural stability.

● Shipbuilding Industry: Cutting of ship decks, hull frames and other oversized components, meeting the high-precision and high-strength requirements of marine steel materials.

● Construction Machinery Industry: Processing large components such as crane arms, excavator frames and loader bases, enabling efficient cutting of thick plates and complex shapes.

● Rail Transit & Bridge Engineering: Cutting of large-scale metal components for high-speed rail stations, bridge supports and rail tracks, meeting the strict precision standards of infrastructure projects.

● Other Fields: It is also applicable to aerospace, wind power equipment, mining machinery and other industries, providing customized cutting solutions for oversized and thick metal components.

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What types of customers are this machine suitable for?

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Suitable for medium and thick plates

Suitable for customers who cut medium-thick plates in batches, with larger processing dimensions and a stronger load-bearing design for the material table.

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Improvement in quality and efficiency

Customers who upgrading from traditional flame, plasma, or low-power laser cutting and are looking to improve efficiency and quality.

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One-time forming of round holes

Customers who require cutting of small round holes and waist-shaped holes can replace the multiple time-consuming processes of flame, plasma cutting, and drilling that they previously used.

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Bevel cutting

 

For customers with bevel cutting needs, who previously resorted to straight cutting followed by a second beveling process, this machine can accomplish groove cutting and forming in a single operation.

How does the Ground-Rail Large-Format Laser Cutting Machine work?

Product features and advantages

● Customizable workstation: It supports ultra-large format cutting with customizable processing dimensions—lengths of 13-26 meters and widths of 3-5 meters, perfectly meeting the cutting requirements of oversized metal components.

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● Stable Ground-Rail Gantry Structure: Featuring a floor standing gantry structure and a high-strength crossbeam, the machine ensures high processing accuracy and efficiency, suitable for precision cutting of large format, medium thick plates, ultra long and ultra wide, energy-efficient, environmentally friendly and low operating costs.

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● Isolating Cutting Heat Effects: The material table is separated from the longitudinal guide rail, effectively isolating heat transfer between the cutting area and the longitudinal rail area, ensuring transmission accuracy;

● High-Precision Heavy Rail: The longitudinal guide rail differs from traditional plasma cutting machine guide rails, boasting higher machining precision and superior selection grade;

● High-Precision & Efficient Cutting: Equipped with advanced CNC control system and precision servo drive, the machine achieves a positioning accuracy of ±0.05mm/m and repeat positioning accuracy of ±0.03mm/m, ensuring consistent cutting quality for complex patterns and small holes. The high-power laser source delivers fast cutting speed, 3-5 times higher than traditional plasma or flame cutting, and supports bevel cutting (0-45°) with V-type, K-type, X-type and other bevel types, meeting the welding needs of heavy-duty components.

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● Mature and Reliable Software and Hardware Configuration: Equipped with internationally renowned laser generators, laser cutting heads, and high-end intelligent bus control systems, it features stability and reliability, easy deployment, simple commissioning, safe operation, rich functionality, and excellent performance.

● Transmission Configuration: The longitudinal direction adopts a high-power servo system combined with a 140 high-torque reducer, paired with a high-precision helical gears and racks.

● Safety Protection: The machine bed is equipped with safety light barriers at the front and rear. An emergency stop alarm is triggered within the light barrier area to reduce the risks of misoperation and collision.

● Dust Removal Structure: A blow-suction dust removal device, and a professionally designed material rack structure, effectively absorbs fumes and dust from the cutting area, thereby improving the working environment.

● Easy Parallel Installation: Multiple laser cutting machines can be installed in parallel, and it can also be installed in parallel with flame plasma cutting machines.

● Convenient Dismantling and Relocation: If customers need to change the installation location on site, with less workload, a shorter relocation cycle, and the impact on production is minimized; the relocation cost is also lower.

Detailed Technical Parameters

Model

XH-LC3000/4000/5000

Effective cutting width

3000mm/4000mm/5000mm (customizable)

Effective cutting length

Single station 13m / Double station 26m

Laser power

12KW/20KW/30KW (optional)

Cutting thickness

0-50mm

Positioning accuracy

±0.05 mm/m

Repetitive positioning accuracy

±0.03 mm

MAX positioning speed

50 m/min

MAX acceleration

0.6 G

Cutting speed

Usually 1-20m/min,Refer to the process speed chart

 

Successful Customer Cases

Our Ground-Rail Large-Format Laser Cutting Machine has been widely recognized by customers in construction machinery, steel structure and other core industries, especially in applications involving large-size and thick plates.The following typical cases show how we help customers overcome production challenges and achieve high-quality development.

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After-Sales Service & Support

We attach great importance to every customer’s experience and provide a comprehensive, efficient and professional after-sales service and technical support system to ensure the continuous and stable operation of your equipment and address your concerns in the production process.

● On-site installation & commissioning: We provide on-site installation and commissioning services. Our professional technical team will arrive at your factory to complete equipment installation, commissioning and test runs, ensuring that the equipment meets design standards and your production requirements before formal operation.

● Professional technical training: Customized one-on-one technical training is provided, covering equipment operation, programming skills, daily maintenance, fault diagnosis and handling, as well as parameter adjustment for different materials and processes. We ensure that your operators can master the equipment operation skills proficiently and operate independently.

● Warranty service: We provide a 1-year whole-machine warranty (including laser source, CNC system, servo drives, and other key components ). During the warranty period, we will provide free maintenance and replacement of faulty components (excluding man-made damage and consumables).

● Emergency technical support: Our 7×24-hour online technical support team is always on call. You can contact us through hotline, email or online chat, and we will respond to your questions and technical issues in the shortest time. For complex faults that cannot be resolved remotely, we will arrange professional engineers to provide on-site maintenance in a timely manner.

● Value-added services: We provide long-term value-added services, including equipment upgrades, consumables supply, remote monitoring and diagnosis, and customized process optimization. We regularly update the cutting parameter database and software system to help you improve production efficiency and reduce operating costs.

Pre-sales Service

One-on-one consultative service

Assist customers in equipmentselection
Customized Solutions
Transportation plan consultation

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13-In-sales-Service

In-sales Service

Production supervision
Communicate project progress in atimely manner

Factory debugging and testing

After-sales Service

Transport Service

Installation Service

TRAINING

Quality Assurance Service

Spare Parts Service

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FAQs

Here are the most frequently asked questions about the Ground-Rail Large-Format Laser Cutting Machine, helping you quickly understand the equipment and address potential concerns.

Q: What materials can the Ground-Rail Large-Format Laser Cutting Machine process?

A: The machine is mainly used for cutting various metal materials, including carbon steel, stainless steel, aluminum alloy, alloy steel, titanium alloy and other common industrial metals. It can easily handle ultra-thick metal plates (0.5-50mm) and meet different material cutting requirements in various industries.

Q: Can the processing format be customized according to our production needs?

A: Yes, the machine adopts a modular bed design that allows flexible customization of processing format according to your specific production needs. The processing length can be customized from 13 meters to 26 meters, and the width from 3 to 5 meters, meeting the cutting requirements of oversized metal components in your factory.

Q: Is the machine difficult to operate? Do we need professional programmers?

A: The machine is equipped with an intelligent CNC system and a user-friendly operation interface, which is simple and easy to learn. It supports offline programming, automatic nesting and path optimization, and has a built-in standard cutting parameter database. Operators can directly select parameters according to materials and processes, and no professional programming experience is required. We will also provide professional technical training to ensure that your team can master the operation skills quickly.

Q: What should we do if the equipment malfunctions during operation?

A: You can contact our 7×24-hour online technical support team immediately. Our technicians will first try to resolve the issue remotely through video calls, telephone or online guidance. If the fault cannot be solved remotely, we will arrange professional engineers to go to the site for maintenance in a timely manner, minimizing the impact of equipment downtime on your production.

Q: What is the service life of the equipment? How to maintain it daily?

A: Under normal operation and regular maintenance, the service life of the machine can reach 8-10 years. Daily maintenance is simple, mainly including cleaning the laser cutting head, checking the cooling system, lubricating the guide rails and other routine operations. Our technical team will provide detailed maintenance guidelines during training and we will also conduct regular return visits to remind you of maintenance matters and check the equipment status.

Q: Does the machine support bevel cutting? What types of bevels can it process?

A: Yes, the machine supports bevel cutting with an angle range of 0-45°, and can process various common bevel types such as V-type, K-type and X-type. It can directly complete bevel cutting in a single operation, meeting the welding requirements of heavy-duty components and eliminating the need for secondary processing.

Contact Us for Customized Solutions

If you have any demands, such as customized parameters, model selection or price inquiry, please contact us immediately. We will provide you with the most suitable solutions and competitive price!

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