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Output Capacity: 50–2000 t/h （Customizable）
Max. Feeding Size: 1000 mm（Customizable）
Finished Particle Size: 0-5mm / 5-10mm / 10-20mm / 20-40mm (Adjustable)
Product Overview
The stationary crushing plant is an integrated and automated fixed stone crushing production line. Different from mobile crushing equipment, the whole plant is permanently installed on concrete foundations. It consists of interconnected systems including feeding, crushing, screening, conveying, dust removal and electric control.
Featuring stable operation, large capacity and high reliability, it is specially designed for long-term, large-scale and continuous production in mining, building materials and infrastructure industries.
It can process various hard ores such as granite, limestone, basalt and iron ore to produce multi-specification construction aggregates and industrial powders, serving as the core standard equipment for large-scale sand and stone production projects.
Application Fields
The stationary crushing plant is suitable for fixed-site, high-volume and continuous production conditions with wide industrial adaptability.
● Mining: Primary crushing and sorting of raw ores in open-pit mines, metal mines and non-metallic mines.
● Sand & Aggregate Production: Standardized operation for large-scale quarries, manufactured sand plants and aggregate production bases.
● Infrastructure Construction: Centralized production of high-quality aggregates for highways, railways, bridges and water conservancy projects.
● Solid Waste Recycling: Large-scale crushing and recycling of construction waste, mine tailings and industrial residues.
● Industrial Raw Material Processing: Pre-crushing of ore raw materials for cement, ceramics, chemical and metallurgical industries.
Mining
Aggregate Production
Sand Production
Processable Materials
This stationary crushing plant features strong compatibility and can stably crush and shape all types of natural ores and solid waste materials. It covers soft, medium-hard, and hard materials, producing high-quality aggregates with uniform particle size to meet diverse project production requirements.
● Hard Rock: Granite, Basalt, Iron Ore, Pebble, Quartzite
● Medium & Soft Rock: Limestone, Bluestone, Dolomite, Shale, Gypsum
● Solid Waste: Construction Waste, Concrete Blocks, Mine Tailings, Waste Stones
River Pebble
Granite
Basalt
Limestone
Quartz Stone
C&D Waste
Main Equipment Configurations
Adopting modular integrated design, the complete production line can be flexibly configured according to material hardness, capacity requirements and output specifications. The core equipment is listed as follows:
Jaw Crusher
Core primary crushing equipment, specially designed for large and hard ores with large feeding size and strong compression resistance.
● Capacity: 5–1590 t/h
● Feeding Size: 210–1020 mm
● Output Size: 18–300mm
Heavy Hammer Crusher
Primary & Secondary crushing units. Hammer crusher is suitable for medium‑soft rock (limestone, dolomite, construction waste).
● Capacity: 50–1200 t/h
● Feeding Size: 300–1200 mm
● Output Size: 5 -80 mm
Impact Crusher
Secondary & tertiary crushing units. Impact crushers are ideal for medium-hard materials and high-shaping aggregate production.
● Capacity: 30–1000 t/h
● Feeding Size: 300–1200 mm
● Output Size: 5–80mm
Cone Crusher
Secondary & tertiary crushing units. Cone crusher is suitable for high hardness stone.
● Capacity: 5–1200 t/h
● Feeding Size: 35–350 mm
● Output Size: 5 -10 mm; 10-40 mm
Sand Making Machine
Sand Making Machine is an efficient crushing and shaping equipment for producing fine, well-shaped manufactured sand.
● Capacity: 60–640 t/h
● Feeding Size: 30–60 mm
● Output Size: 0-5mm
Vibrating Feeder
Delivers uniform and continuous controlled feeding, filters impurities and prevents blockage to ensure stable feeding for subsequent equipment.
● Capacity: 120–1200 t/h
● Feeding Size: 500-1500 mm
Vibrating Screen
Multi-layer grading screening to accurately separate aggregates of different specifications and ensure uniform finished particle size.
● Capacity: 10–1300 t/h
● Screen Opening Size: 3-200 mm
● Number of Layers: 2-4
Belt Conveyor
Fully automatic material transportation that connects all equipment to realize continuous assembly-line operation.
● Capacity: 60–24000 m³/h
● Belt Width: 500–2400 mm
● Belt Speed: 0.8–6.5 m/s
Typical Production-Line Configurations
Adopting a classic closed-loop multi-stage crushing and screening process, the plant features smooth workflow, high automation and high finished product qualification rate. The standard operation process is as follows:
Raw Material Feeding → Primary Coarse Crushing → Belt Conveying → Secondary Fine Crushing → Multi-layer Screening → Finished Product Conveying & Storage / Oversize Material Return for Re-Crushing
Aggregate Crushing Production Line
Sand Making Production Line
Construction Waste Crushing Production Line
Core Advantages of Our Stationary Crushing Plant
Compared with mobile crushing plants, the stationary crushing plant shows outstanding advantages in long-term large-scale production and meets high standards of overseas large projects.
● Stable & High Efficiency: Installed on fixed concrete bases, the equipment operates stably without shaking, supporting 24-hour continuous production. It features larger single-machine capacity and higher output, suitable for 10,000-ton-level large-scale production.
● Premium Finished Quality: Adopting precise multi-stage crushing and high-precision screening, the finished aggregates feature regular particle shape, uniform gradation and zero impurities, fully meeting high-standard infrastructure and commercial sand requirements.
● Low Operating Cost: Electric-driven design with low energy consumption and stable wear loss. Fixed installation ensures simple later maintenance and low servicing cost, delivering excellent long-term investment return.
● High Automation: Equipped with intelligent electric control system, supporting one-touch operation, automatic fault alarm and overload shutdown. It minimizes manual intervention, reduces labor cost and improves production safety.
● Eco-friendly & Standard-compliant: Matched with professional pulse-jet baghouse dust removal system with high dust collection efficiency, zero dust pollution, complying with mainstream global environmental emission regulations.
● Customized Solution: Complete production lines can be tailor-made according to customers’ material characteristics, capacity, site size and finished product requirements.
Technical Parameters
The below are standard parameters, customized solutions are available upon request.
How to Choose The Right Crushing Plant?
In projects such as sand and gravel mining, road infrastructure construction material processing, and construction waste recycling, the reasonable selection of fixed crushing plants and wheeled mobile crushing plants can effectively control investment costs, enhance production efficiency, and meet operational requirements.
Below are the comprehensive advantages and disadvantages of the two types of equipment to assist you in making a quick and accurate selection.
● Choose Stationary Crushing Plant: Projects with long-term fixed site, large-scale production, high-standard finished aggregates and permanent mine operation.
● Choose Wheeled Mobile Crushing Plant: Temporary projects, multi-site mobile operation, construction waste recycling, limited site conditions and short-cycle quick-return projects.
Stationary Crushing Plant
Wheeled Mobile Crushing Plant
Global Project Cases
Our stationary crushing plants have been exported to more than 50 countries and regions across Southeast Asia, Africa, the Middle East and South America, serving various large-scale projects in mining, infrastructure aggregate production and solid waste recycling. With stable equipment performance and complete after-sales system, we have won high recognition from global customers. Typical cases are as follows:
Contact Us for Customized Solutions
We provide one-stop customized services for global customers, including scheme design, equipment production, on-site installation, commissioning training and after-sales maintenance. We support on-site survey, customized production, cross-border delivery and overseas on-site after-sales service to solve all problems in the whole production process.
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