Name: Transfer Cart
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Transfer Cart
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Transfer Cart

Transfer Cart is a heavy-duty industrial material handling vehicle designed for cross-span, intra-workshop, and factory-to-factory heavy cargo transportation. It is the core equipment to replace traditional forklifts, manual handling, and fixed conveyor systems. It can also work together with overhead and gantry cranes,widely applied in heavy manufacturing, metallurgy, steel structure, mold processing and construction industries.
Load Capacity: 5–500 tons （Customizable）
Power Supply Mode: Battery / 36V Rail / Cable Reel

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Email：sales@xinghuotec.com

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Product Overview

Transfer Cart (also widely known as Electric Transfer Cart) is a heavy-duty industrial material handling vehicle designed for cross-span, intra-workshop, and factory-to-factory heavy cargo transportation.

Our industrial transfer carts cover rail-guided (KP series) and trackless (BWP series) full product lines, with multiple power supply modes including battery power, low-voltage rail power, and cable reel power.

Different from light-duty trolleys, our heavy transfer carts are professionally built for heavy-load working conditions ranging from 5 to 500 tons, featuring a thickened box-beam frame, anti-deformation structure, wireless remote control operation, and multi-dimensional safety protection, adapting to 24-hour continuous industrial operation.

Application Scenarios

As a key equipment that replaces traditional forklifts, manual handling, and fixed conveyor lines, electric transfer carts can also be used in conjunction with overhead cranes and gantry cranes, adapting to various complex industrial environments and serving mainstream heavy industry worldwide.

● Steel & Metallurgy Industry: Transport steel coils, steel plates, castings, forgings, and high-temperature workpieces; suitable for high-temperature, dusty, and harsh factory environments.

● Mechanical & Mold Manufacturing: Transfer large molds, heavy machinery parts, and finished equipment between workshops and production lines.

● Construction & Engineering Industry: Handle prefabricated components, steel structures, and engineering accessories for factory prefabrication and on-site transfer.

● Warehouse & Logistics Distribution: Enable fixed-point and route-based heavy cargo handling in large warehouses and industrial parks, matching overhead cranes and gantry cranes for integrated handling.

● New Energy & Heavy Industry: Support production line transportation for new energy equipment, chemical equipment, and large container cargoes.

● Automated Factory Upgrade: Customized intelligent transfer carts with automatic navigation, obstacle avoidance, and fixed-point parking functions for smart workshop unmanned handling.

Different Types of Electric Transfer Carts

All models support customized load capacity, platform size, running speed, and intelligent functions, enabling stable, safe, and efficient long-distance heavy-load transportation for industrial scenarios.

KPX Series Battery Powered Transfer Cart

Technical features:

This rail transfer cart is powered by on-board maintenance-free lithium or lead-acid batteries and driven by DC motors. It operates fully without external power cables and features unrestricted travel range. Compatible with curved rails and turnouts, the cart boasts great flexibility and maneuverability. Track insulation is not required, and no on-site wiring construction is necessary.

Ideal for:

● Workshops with frequent route adjustments and complex track layouts

● Infrequent long-distance transport operations.

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KPD Series Rail Powered Transfer Cart

Technical features:

Equipped with a ground-mounted transformer that steps 380V industrial voltage down to safe 36V (24V). Utilizing rails as conductive tracks, the on-cart transformer raises voltage to drive the motor. Featuring continuous uninterrupted power, no charging downtime and no exposed cables, it is perfect for long-term continuous operation.

Ideal for:

● Workshops with fixed short-distance routes and high-frequency continuous operation

● High-temperature metallurgical plants

● Sites with harsh, dusty working conditions

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KPJ Series Cable Drum Rail Transfer Cart

Technical features:

The cart is fitted with an on-board hysteresis coupling cable drum, powered by 380V AC industrial power. The cable drum automatically winds and unwinds the cable during reciprocating travel. It supports non-stop continuous operation without charging downtime.

Ideal for:

● Workshops with fixed short-distance routes and high-frequency transport within 200 meters

● High-temperature metallurgical plants

● Sites with harsh, dusty working conditions

● Small and medium-sized factories with limited budgets

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BWP Series Trackless Electric Transfer Cart

Technical features:

This trackless transfer cart adopts solid rubber tires and needs no fixed rails. It can move freely on flat concrete or steel ground with flexible and adjustable travel routes.All BWP models adopt battery power supply by default. it enables stable forward, reverse and turning movement. Wireless remote control and on-board handle operation are available as option.

Ideal for:

● Workshops with frequently changed transport routes

● Factories without pre-installed rails

● Temporary cargo transfer operations

● Warehouses, machinery processing and assembly workshops

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Comparison of Four Electric Transfer Cart Types

Comparison Item	KPX (Battery Rail)	KPD (Low-Voltage Rail)	KPJ (Cable Drum Rail)	BWP (Trackless)
Power Supply	On-board maintenance-free battery	380V → 36V/24V via rail conduction	380V AC via on-board cable drum	On-board battery, rubber tires
Travel Range	Unlimited (battery dependent)	Limited by track layout	Limited by cable length (~200m)	Unlimited on flat ground
Track Required	Yes (standard rails)	Yes (insulated rails)	Yes (standard rails)	No (solid rubber tires)
Continuous Operation	Limited by battery charge	24×7 non-stop operation	24×7 non-stop operation	Limited by battery charge
Best For	Complex tracks, curved rails & turnouts, long-distance intermittent use	Fixed routes, high-frequency heavy-duty, harsh & dusty environments	Short fixed routes, simple & low-maintenance, metallurgical workshops	No fixed tracks, flexible routes, temporary material handling
Key Limitation	Requires regular charging & battery maintenance	Needs track insulation construction; fixed routes only	Cable length restricts travel distance	Flat hard ground only; not for ultra-heavy fixed transport

Core Advantages of Our Electric Transfer Carts

● Heavy-Duty & Deformation-Resistant Structure: Adopts thickened box beam integral welding process, superior load-bearing performance, long-term heavy-load operation without deformation, durable and wear-resistant.

● Diversified Power & Strong Adaptability: Four mainstream series cover all working conditions, with optional wired/wireless power supply, adapting to track/trackless, fixed/flexible route scenarios, meeting different factory infrastructure conditions.

● Intelligent & Easy Operation: Equipped with dual control system of wireless remote control and wired handle, stepless speed regulation, smooth start and stop, no impact on goods; optional automatic navigation, fixed-point parking and other intelligent functions.

● Full Safety Protection: Standard equipped with emergency stop device, running alarm, anti-collision infrared sensor, overload power-off protection, effectively avoiding equipment collision and cargo damage, ensuring personnel and equipment safety.

● Low Maintenance & High Cost Performance: Simple mechanical structure, few vulnerable parts, low long-time maintenance costs; battery models use maintenance-free batteries, saving replacement and maintenance time and cost.

● Full Customization Support: Customize load capacity, platform size, wheel type, power mode, and special functions (high temperature resistance, explosion proof, automatic docking) according to customer working conditions.

● Global Standard Export Quality: Strictly manufactured in accordance with international industrial standards, suitable for overseas engineering projects, with complete export certification and reliable after-sales service.

Technical Parameters

KPX Series

KPD Series

KPJ Series

BWP Series

KPX Series Battery-Powered Transfer Cart — Technical Parameters
Model	KPX-2T	KPX-5T	KPX-10T	KPX-20T	KPX-30T	KPX-40T	KPX-50T	KPX-80T	KPX-100T	KPX-150T
Rated Load Capacity (t)	2	5	10	20	30	40	50	80	100	150
Table Length (mm)	2000	3500	3600	4000	4500	5000	5500	6000	6500	10000
Table Width (mm)	1500	2000	2000	2200	2200	2500	2500	2600	2800	3000
Table Height (mm)	450	450	500	550	600	650	650	800	850	1000
Wheel Base (mm)	1200	2500	2600	2800	3200	3800	4200	4700	4900	7000
Rail Inner Gauge (mm)	1200	1435	1435	1435	1435	1435	1435	1800	2000	2000
Wheel Diameter (mm)	Φ270	Φ300	Φ300	Φ350	Φ400	Φ500	Φ500	Φ600	Φ600	Φ600
Number of Wheels (pcs)	4	4	4	4	4	4	4	4	4	4
Ground Clearance (mm)	50	50	50	50	50	50	50	75	75	75
Running Speed (m/min)	25	25	25	20	20	20	20	20	20	18
Motor Power (kW)	0.8	1.5	1.5	2.5	4	5.5	5.5	7.5	11	15
Battery Capacity (Ah)	180	180	160	180	250	300	330	400	440	600
Battery Voltage (V)	24	36	48	48	48	48	48	72	72	72
Max Wheel Load (kN)	14.4	25.8	42.6	77.7	110.4	142.8	174	278.4	343.8	265.2
Reference Weight (t)	2.8	3.6	4.2	5.9	6.8	7.6	8	12.8	14.6	26.8
Recommended Rail Type	P15	P18	P18	P24	P38	P43	P43	P50	QU100	QU100

KPD Series Rail-Powered Transfer Cart — Technical Parameters
Model	KPD-2T	KPD-5T	KPD-10T	KPD-20T	KPD-30T	KPD-40T	KPD-50T	KPD-80T	KPD-100T	KPD-150T
Rated Load Capacity (t)	2	5	10	20	30	40	50	80	100	150
Table Length (mm)	2000	3500	3600	4000	4500	5000	5500	6000	6500	10000
Table Width (mm)	1500	2000	2000	2200	2200	2500	2500	2600	2800	3000
Table Height (mm)	450	450	500	550	600	650	650	800	850	1000
Wheel Base (mm)	1200	2500	2600	2800	3200	3800	4200	4700	4900	7000
Rail Inner Gauge (mm)	1200	1435	1435	1435	1435	1435	1435	1800	2000	2000
Wheel Diameter (mm)	Φ270	Φ300	Φ300	Φ350	Φ400	Φ500	Φ500	Φ600	Φ600	Φ600
Number of Wheels (pcs)	4	4	4	4	4	4	4	4	4	4
Ground Clearance (mm)	50	50	50	50	50	50	50	75	75	75
Running Speed (m/min)	25	25	25	20	20	20	20	20	20	18
Motor Power (kW)	0.8	1.5	1.5	2.5	4	5.5	5.5	7.5	11	15
Transformer Power (kVA)	3	5	5	6.8	10	10	10	20	30	30
Num. of Transformers (pcs)	1	1	1	1	1	1	1	1	1	1
Running Distance (m)	80	80	80	80	80	60	50	50	50	50
Max Wheel Load (kN)	14.4	25.8	42.6	77.7	110.4	142.8	174	278.4	343.8	265.2
Reference Weight (t)	2.8	3.6	4.2	5.9	6.8	7.6	8	12.8	14.6	26.8
Recommended Rail Type	P15	P18	P18	P24	P38	P43	P43	P50	QU100	QU100

KPJ Series Cable Drum Rail Transfer Cart — Technical Parameters
Model	KPJ-2T	KPJ-5T	KPJ-10T	KPJ-20T	KPJ-30T	KPJ-40T	KPJ-50T	KPJ-80T	KPJ-100T	KPJ-150T
Rated Load Capacity (t)	2	5	10	20	30	40	50	80	100	150
Table Length (mm)	2000	3500	3600	4000	4500	5000	5500	6000	6500	10000
Table Width (mm)	1500	2000	2000	2200	2200	2500	2500	2600	2800	3000
Table Height (mm)	500	550	550	650	650	700	700	900	850	1200
Wheel Base (mm)	1200	2500	2600	2800	3200	3800	4200	4700	4900	7000
Rail Inner Gauge (mm)	1200	1435	1435	1435	1435	1435	1435	1800	2000	2000
Wheel Diameter (mm)	Φ270	Φ300	Φ300	Φ350	Φ400	Φ500	Φ500	Φ600	Φ600	Φ600
Number of Wheels (pcs)	4	4	4	4	4	4	4	4	4	4
Ground Clearance (mm)	50	50	50	50	50	50	50	75	75	75
Running Speed (m/min)	25	25	25	20	20	20	20	20	20	18
Motor Power (kW)	0.8	1.5	1.5	2.5	4	5.5	5.5	7.5	11	15
Running Distance (m)	25	25	25	30	50	50	50	50	50	50
Max Wheel Load (kN)	14.4	25.8	42.6	77.7	110.4	142.8	174	278.4	343.8	265.2
Reference Weight (t)	2.8	3.6	4.2	5.9	6.8	7.6	8	12.8	14.6	26.8
Recommended Rail Type	P15	P18	P18	P24	P38	P43	P43	P50	QU100	QU100

BWP Series Trackless Electric Transfer Cart — Technical Parameters
Model	BWP-2T	BWP-10T	BWP-20T	BWP-30T	BWP-50T	BWP-80T	BWP-100T
Rated load (T)	2	10	20	30	50	80	100
Table Length (mm)	2000	2300	2400	3500	5500	6500	6600
Table Width (mm)	1500	2000	2200	2200	2600	2800	3000
Table Height (mm)	450	500	600	700	800	950	1200
Wheel Base (mm)	1080	1650	2800	1650	2000	1950	2000
Axle Base (mm)	1380	1850	1435	2700	2850	3500	4000
Wheel Diameter(mm)	Φ250	Φ400	Φ350	Φ450	Φ600	Φ600	Φ600
Wheel Quantity(Nos)	4	4	4	4	4	4	8
Ground Clearance (mm)	50	50	50	50	50	75	75
Running speed (m/min)	0-25	0-25	0-20	0-20	0-20	0-20	0-18
Motor Power (Kw)	2*1.2	2*2.2	2*4.5	2*5.5	2*7.5	30	40
Battery Capacity(Ah)	250	250	400	450	500	800	1000
Battery Voltage(V)	24	48	48	48	72	72	72
Running Time When Full Load	2.5	2.8	2.2	2	2.5	2	1.9
Running Distance for one Charge(Km)	3	3.4	2.7	2.4	3	2.4	2.3
Max Wheel Load (KN)	14.4	42.6	77.7	110.4	174	185	190
Reference Weight (t)	2.3	4.2	5.9	6.8	8	14.6	26.8

How to Choose the Right Electric Transfer Cart?

We summarize a simple and scientific selection guide for global customers to quickly match the most suitable model:

Select by Running Environment

● Track Available & Fixed Route: Choose KP series rail transfer cart (KPX/KPD/KPJ)

● No Track & Flexible Route: Choose BWP trackless transfer cart

Select by Power Demand

● Most Popular & Flexible: KPX battery powered model (first choice for foreign trade, no site construction, wide adaptability)

● High-Frequency Continuous Operation: KPD low voltage rail model (uninterrupted power, suitable for long-time working)

● Limited Budget & Short Straight Route: KPJ cable reel model (lowest cost, simple maintenance)

Select by Load & Scenario

● Light & Medium Load (5-30 tons): Standard battery trackless/rail models, cost-effective

● Heavy Load (50 tons+): Custom thickened frame + high-power drive system, optional three-phase low voltage power supply

● Harsh Environment (High Temperature/Dust): KPD low voltage rail model with high temperature resistant accessories

● Smart Factory Upgrade: Custom automated guided transfer cart with navigation and obstacle avoidance

Production & Packaging & Delivery

All our transfer carts are 100% factory inspected before delivery, with strict quality control on welding, electrical system, and running test. The products are packaged with export-standard wooden boxes and waterproof and dustproof films, equipped with complete English manuals, certification documents, and wearing parts. We support global delivery by sea, air, and land transportation and provide professional installation guidance and after-sales technical support for overseas customers.

After-Sales Service

● 12-month full machine warranty and lifelong technical support

● Overseas remote guidance for installation, commissioning and maintenance

● Quick supply of spare parts to reduce equipment downtime

● Customized solution design according to customers’ actual working conditions

Contact Us for Customized Solution

If you have any requirements, such as customized parameters, model selection or price inquiry, please contact us immediately. We will provide you with the most suitable solutions and competitive price!

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