1. Solution Overview
In scenarios such as mining, aggregate processing, road infrastructure, construction waste recycling and tunnel engineering, material properties, site conditions, construction cycles and production capacities vary greatly. A single crushing unit cannot meet the operational requirements of all working conditions.
Our integrated crushing & screening plant solutions cover three core product lines: stationary crushing plant, wheeled mobile crushing plant, and tracked mobile crushing plant. We customize complete processing packages according to project scale, terrain conditions, construction duration, relocation frequency and finished aggregate specifications. The portfolio fully supports long-term large-scale production, short-term flexible operation, complex terrain adaptation and urban eco-friendly construction, effectively cutting operational costs, stabilizing output and improving overall project efficiency.
Stationary Crushing Plant
Wheeled Mobile Crushing Plant
Tracked Mobile Crushing Plant
The integrated system realizes one-stop processing including raw material feeding, primary crushing, fine crushing, graded screening, material conveying, dust removal and noise reduction. It produces well-graded, uniform-size aggregates for rock crushing, mineral processing, construction waste recycling and road base material production.
Mining
Aggregate Production
Construction Waste Recycling
XINGHUOTEC crushing plants feature strong compatibility and can stably crush and shape all types of natural ores and solid waste materials. It covers soft, medium-hard, and hard materials, producing high-quality aggregates with uniform particle size to meet diverse project production requirements.
● Hard Rock: Granite, Basalt, Iron Ore, Pebble, Quartzite
● Medium & Soft Rock: Limestone, Bluestone, Dolomite, Shale, Gypsum
● Solid Waste: Construction Waste, Concrete Blocks, Mine Tailings, Waste Stones
River Pebble
Granite
Basalt
Limestone
Quartz Stone
C&D Waste
2. Three Core Crushing & Screening Plant Solutions
2.1 Stationary Crushing Plant Solution
2.1.1 Product Positioning
The stationary crushing plant is a permanent, high-capacity and high-stability complete processing line installed on concrete foundations. Designed for long-term, non-relocation continuous operation, it serves large mines, aggregate bases and building material factories as the standard production solution for stable and large-volume output.
2.1.2 Core Advantages
● High Output & Operational Stability: Rigid structural design adapts to high-hardness rock and large feeding materials. It supports 24/7 continuous operation with hourly capacity from 50 to 1000 tons, delivering stable large-scale production with low failure rate and manageable maintenance cost.
● Superior Finished Aggregate Quality: Matched with professional crushing, screening and shaping equipment, the plant produces aggregates with regular grain shape and uniform particle size, meeting the quality requirements for high-grade concrete, road base and industrial sand.
● High Integration & Eco-Friendly Performance: The plant can be equipped with enclosed silos, pulse dust removal, noise reduction and sewage treatment systems to achieve standardized, green and compliant factory production.
● Low Unit Production Cost: One-time investment for long-term service. Large-scale production effectively reduces unit material processing cost with outstanding marginal benefits.
2.1.3 Typical Application Scenarios
Large open-pit mines, professional aggregate production bases, cement raw material processing, fixed construction waste recycling factories, and long-term stable building material projects with an operating period of 3 years or more.
2.1.4 Typical Production-Line Configurations
Adopting a classic closed-loop multi-stage crushing and screening process, the plant features smooth workflow, high automation and high finished product qualification rate. The standard operation process is as follows:
Raw Material Feeding → Primary Coarse Crushing → Belt Conveying → Secondary Fine Crushing → Multi-layer Screening → Finished Product Conveying & Storage / Oversize Material Return for Re-Crushing
Aggregate Crushing Production Line
Sand Making Production Line
Construction Waste Crushing Production Line
2.2 Wheeled Mobile Crushing Plant Solution
2.2.1 Product Positioning
The wheeled (also referred to as wheel-mounted) mobile crushing plant is a semi-mobile, rapidly deployable integrated processing solution. Mounted on a tire chassis and towable by trailer, it features flexible short-distance relocation and no complex foundation construction.
It is ideal for flat‑ground projects including urban municipal works, as well as open‑pit quarries, scattered small‑scale mines and road construction sites with frequent site‑to‑site relocation. It performs well on compacted, level outdoor ground, while it is not suitable for muddy, steep or soft‑soil terrain.
2.2.2 Core Advantages
● Flexible Road Relocation: Adaptable to highways and hardened flat grounds. No disassembly required for short‑to‑medium‑distance transfer, complying with road transportation standards. Suitable for both urban construction and outdoor scattered‑site projects that need frequent relocation.
● Fast On-Site Deployment: Integrated feeding, crushing and screening structure enables immediate startup after site entry, greatly shortening project preparation time for temporary and short‑cycle projects, whether in cities or open‑air quarries.
● Remarkable Cost Saving: Reduces the need for long‑distance material transportation. Low fuel consumption and simple daily maintenance effectively reduce overall project operating costs for multi‑site rotating operations.
● Low Noise & Dust Design: Equipped with enclosed dust collection and noise reduction systems to meet environmental protection requirements for municipal renovation, demolition and outdoor quarry operations.
2.2.3 Typical Application Scenarios
Urban construction waste recycling, municipal road reconstruction and expansion, rural infrastructure, flat‑site temporary aggregate processing, open‑pit quarries, scattered small mines, highway‑side earth‑rock projects, and multi‑point alternating construction projects with a cycle of 6–24 months. It is best suited to compacted, level ground and is not suitable for muddy or steep terrain.
2.2.4 Typical Production-Line Configurations
The following are typical production‑line configurations tailored for different raw materials, capacity requirements and screening demands. Each configuration delivers a complete equipment matching solution for aggregate crushing or sand‑making projects.
Layout Solution: Primary crushing plant + Secondary crushing plant without screening unit.
Finished Products: Only 1 output fraction, 95% material < 40 mm.
Layout Solution: Primary crushing plant + Secondary crushing plant with screening unit.
Finished Products: Only 1 output fraction, 100% passes required size.
Layout Solution: Primary crushing plant + Secondary crushing plant + Extra stationary belt conveyor module + Screening plant.
Finished Products: 2‑3 output fractions.
Layout Solution: Primary crushing plant + Secondary crushing plant with screening unit + Extra stationary belt conveyor module or Primary crushing plant + Secondary crushing plant with screening unit + Tertiary crushing plant with screening unit + Extra stationary belt conveyor module.
Finished Products: 2‑3 output fractions.
Layout Solution: Primary crushing plant + Secondary crushing plant with screening unit + Screening plant.
Finished Products: 3‑4 output fractions.
Layout Solution: Primary crushing plant + Secondary crushing plant + Tertiary crushing plant with screening unit + Screening plant.
Finished Products: 3‑4 output fractions.
Layout Solution: Primary crushing plant + Secondary crushing plant with screening unit + Tertiary crushing plant + Screening plant.
Finished Products: 3‑4 output fractions.
Layout Solution: Primary crushing plant + Secondary crushing plant with screening unit + Screening plant + Tertiary crushing plant + Screening plant.
Finished Products: 6‑7 output fractions.
2.3 Tracked Mobile Crushing Plant Solution
2.3.1 Product Positioning
The tracked (also referred to as crawler-mounted) mobile crushing plant is a full-terrain, self-propelled, intelligently integrated crushing and screening solution. With a hydraulic crawler walking system, it requires no trailer traction and moves independently, specializing in complex terrains and harsh working conditions inaccessible to wheeled equipment.
2.3.2 Core Advantages
● Full-Terrain Adaptability: Large ground contact area and strong adhesion enable stable operation on mountain slopes, muddy roads, uneven ground and remote construction sites with no hardened pavement.
● Self-Propelled & Intelligent Control: Supports hydraulic independent walking and wireless remote control. Only 1–2 operators are needed, realizing remote operation and greatly improving construction safety.
● Strong Working Condition Adaptability: Heavy-duty body structure resists impact and vibration, stably handling high-hardness stone, large-size raw materials and frequent site shifts.
● Dual-Power Independent Operation: Supports diesel-electric dual power supply, ensuring normal production in remote field areas without grid power coverage.
2.3.3 Typical Application Scenarios
Mountain mining, tunnel engineering, steep slope construction, remote muddy sites, temporary crushing on unhardened ground and high-risk field operation projects.
2.3.4 Typical Production-Line Configurations
Heavy-duty crawler chassis + hydraulic-driven crusher unit + on-board screening, conveying and dust removal system + intelligent remote control system + diesel/electric dual power system.
3. Product Comparison & Selection Guide
4. Solution Advantages & Service Guarantee
4.1 Full-Scene Coverage
Our integrated plant portfolio covers stationary large-scale production and mobile flexible operation, adapting to flat urban construction, mountainous and remote operations and various material characteristics. Accurate solution matching avoids equipment redundancy and insufficient capacity.
4.2 Significant Cost Reduction & Efficiency Improvement
Mobile plants realize on-site crushing to cut material transportation costs. Stationary plants achieve mass production with low unit processing costs. The overall solution effectively improves project profit margins.
4.3 Green & Intelligent Manufacturing
All plants are equipped with standardized dust removal, noise reduction and sealing systems to meet international environmental standards. Intelligent monitoring and remote control reduce manual intervention and improve operational safety.
4.4 Customized One-Stop Service
We provide free customized crushing & screening plant solutions according to material hardness, finished specifications, site size and capacity targets. Full services including site planning, equipment selection, installation, commissioning, after-sales support and technical training are available.
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